Battery & Charger Resources
Have questions? Here are some helpful resources for forklift batteries and chargers.
80-Volt Forklift Battery FAQ
Can my building handle charging an 80-volt truck?
How long does an 80-volt battery last on one charge?
Acid Splashes & Protective Clothing
Acid splashing into the eyes is the most dangerous condition possible while handling higher specific gravity acid or electrolyte.
Battery Basics – What Makes a Forklift Battery
The vehicle configuration, application, and type of operation determine the battery voltage and Ah capacity selected.
Battery Basics – Battery Changing FAQ
Do forklift batteries need to be changed?
What equipment do I need to change my batteries?
Battery Changing Safety
To remove a battery from a truck, (1) bring the fork to ground level, (2) open the electrical circuit of the truck (turn key or switch off), (3) set the brakes or chock the wheels, and (4) unplug the battery.
Battery Gassing
If an ampere-hour of charge produces gas instead of being used to charge the battery, it will create 0.01474 cubic feet, or 0.418 liters, of hydrogen per cell at standard temperature and pressure.
Battery Life – How Long do Forklift Batteries Last?
Industrial batteries manufactured today are usually warranted to deliver 1,500 cycles.
Battery Reconditioning Process
Eagle Mark 4 reconditioned batteries go through a thorough inspection and rebuild process.
Battery Watering FAQ
Every flooded lead-acid industrial battery requires the addition of water at regular intervals to maintain the proper electrolyte level and concentration.
Charging Basics FAQ
If you fail to match the capacity of your forklift battery to a conventional charger, permanent damage to the battery, charger, or both can occur.
Battery Basics – Dangerous Elements
By its very nature, a lead-acid battery exposes personnel to several potentially dangerous elements: sulfuric acid, explosive gases, electricity, and significant weight.
EE & EX – What’s the Difference?
Electric-powered lift trucks used in hazardous locations must, by law, be equipped with special construction to allow them to operate safely in the hazardous environment, which is classified as either “EE” (Spark Proof) or “EX” (Explosion Resistant).
Eyewash & Emergency Shower Facilities
The equipment available for eyewash and acid neutralization varies widely regarding capability and cost. Facilities should be located in the immediate work area, regardless of the equipment selected.
Fast Charging Basics
Fast charging is opportunity charging on steroids. Fast chargers recharge forklift batteries 3-5 times faster than conventional chargers.
How to Measure a Battery
Length(x) * Width(y) * Height(z) = Volume/Size of the Battery
11 Rules to Take Care of Forklift Batteries
When in doubt, call Eagle Mark 4 Power Systems at 888-538-4490.
Multi-Volt Charging
Can the same charger be used for multiple batteries?
What is Opportunity Charging?
Opportunity charging is fast becoming the industry standard for two-shift operations.
OSHA & ANSI Battery Resources
In 1970, the United States Congress passed the Occupational Safety and Health Act (OSHA). This act established minimal conditions and acceptable standards for safe and healthful working conditions.
Tubular vs. Flat Plate Batteries
The key difference between Tubular and Flat batteries is the positive plate design within the batteries. This key difference leads to some variation in the performance and design of the battery.
What is a Smart Charger?
A smart charger can diagnose the forklift battery, obtaining pertinent information for the charge.